Concord expands monocarton business with new Bobst Novacut 106

Vadodara.

Established in 1982 in Vadodara, Concord Press has emerged equally a leading specialist printer in Western India over the by more xxx years. Earlier known as Pravin Printing Press, the visitor entered monocarton production a decade ago and has kept expanding its position every bit a leading monocarton supplier in the region and also in exports.

A couple of years ago, Concord added a 6-color plus coater Ryobi 920 printing to which it retrofitted interdeck and terminate of printing UV curing systems. This was in add-on to its before Heidelberg 4-color plus coater press and several other diecutting and coating and finishing equipment including a Bobst Visionfold 110 installed ii years ago. The most recent addition in Concord's converting section has been the Novacut 106 that was added during the festival flavor in October 2017.

Concord manager Kayyum Memon, explained to us that the company's carton concern really accellerated nigh two years agone which required engineering science investments to encounter client requirements for both value add-on and timely deliveries within brusk plow-around times. Both the Ryobi 6-color plus coater and the Bobst Visionfold 110 were installed to consolidate the high value monocarton business.

Memon explains, "Our association with Bobst started with installation of a Visionfold 110 binder gluer two years back. The machine was commissioned for production on the 4th 24-hour interval of installation. Currently, with the Visionfold and the Novacut 106 in place, we are able to produce around forty,000 cartons in a nighttime for any urgent monocarton order. Earlier, it took a whole solar day and several processes to produce the same. The Bobst machines accept helped us to improve our converting accuracy and quality and besides productivity and speed. This is certainly helping us to grow and deliver fast."

Speaking near the 2 converting machines Memon talks well-nigh the innovations within the machines that meliorate quality and eliminated defects while converting, "At that place are very small aspects, where Bobst's experts take looked at. These small-scale aspects will help printers and convertors like us to achieve quality. For instance, uncomplicated components like springs are used so efficiently for the lifting machinery in the Bobst's Visionfold. Also, the gliders in the machine at this stage help the smooth passage of paper for further processing by keeping it straight and avoids wrinkling."

Value improver
While the packaging market is growing speedily Memon suggests that only when information technology comes to press both caution and innovation are needed. Clients are looking for solutions that accept to provide unusual visual effects and out-of-the-box solutions, believes Memon. He says "On our new press and converting machines, nosotros have started experimenting with a diverseness of new solutions that nosotros can offering. Recently, in one of our orders for calendars, we experimented with spot UV finishes and embossing on the new Novacut diecutter which offers both a glowing and standout texture or 3D effect. Our client is extremely pleased that we were able to produce such unusual and high quality piece of work. For similar effects on monocartons nosotros tin perform both the diecutting and embossing on the Bobst Novacut in a single pass."

Cost, not the only deciding factor
Speaking on the current market conditions and costs, Memon says, "Constantly innovating and value addition is a key factor to exist sustainable in this challenging marketplace. We want our customers to become used to our efficient service, timely delivery and with quality jobs. We have been able to offer these iii components to our clients, which has made them less price less sensitive."

Expansion is on the cards
Concord is looking to aggressively expand its manufacturing capacity by upgrading its machinery. The company has dedicated and comprehensive modern departments for prepress, press and postpress and converting. Operating with two shifts that can a solar day, the company has doubled its product in final two years to where it is at present able to finish and catechumen about 40,000 cartons a day using Bobst'southward Novacut diecutter and Visionfold 110 folder gluer. It plans to double its current converting capacity of about 80 tons a day inside the side by side two years. In order to brand this happen, the company plans to movement to a larger premises where all its integrated packaging applications and increased capacities can role efficiently.

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Source: https://packagingsouthasia.com/packaging-production/concord-expands-monocarton-business-with-new-bobst-novacut-106/

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